Customization: | Available |
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Application: | Cast Iron, Chemical Processing, Construction, Oil and Gas, Water Supply, Building Material |
Pipe Diameter: | 1/8"-5" |
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Primary Components:
Carbon (C): 0.27-0.35% (balanced for weldability and high-temperature strength).
Manganese (Mn): 0.80-1.20% (enhances hardenability and toughness).
Silicon (Si): ≥0.10% (improves oxidation resistance).
Phosphorus (P) & Sulfur (S): ≤0.035% each (controlled for ductility).
Mechanical Properties:
Property | Value |
---|---|
Tensile Strength | ≥485 MPa (70,300 psi) |
Yield Strength | ≥275 MPa (40,000 psi) |
Elongation | ≥20% (in 50mm gauge length) |
Hardness | ≤170 HB (Brinell) |
High-Temperature Performance: Designed for sustained service up to 450°C (842°F), ideal for boilers and superheaters.
Oxidation Resistance: Silicon content mitigates scaling in high-temperature steam environments.
Seamless Construction: Eliminates weld seams, ensuring uniform strength and leak-proof reliability.
Versatility: Compatible with bending, welding, and flanging processes for complex installations.
Power Generation:
Boiler tubes, superheater coils, and steam distribution systems in thermal power plants.
Industrial Heating:
Heat exchangers, economizers, and process heating equipment in chemical and petrochemical plants.
Renewable Energy:
Biomass boiler systems and waste-to-energy facilities.
Commercial HVAC:
High-pressure steam lines for district heating networks.
Seamless Tube Production:
Hot-Rolled Process: Billet piercing, elongation, and sizing via rotary forging for uniform wall thickness.
Heat Treatment: Normalizing or stress-relieving to optimize grain structure and mechanical properties.
Surface Finish:
Bare (Ungalvanized): Standard finish for high-temperature service.
Shot-Blasted (Optional): Prepares surfaces for protective coatings in corrosive environments.
Quality Assurance:
Hydrostatic Testing: Validates pressure integrity at 1.5x working pressure.
Ultrasonic Testing (UT): Detects internal flaws or inclusions.
Chemical Verification: Spectrographic analysis ensures compliance with ASTM A210 specifications.
Primary Standard: ASTM A210/A210M (Standard Specification for Seamless Medium-Carbon Steel Boiler and Superheater Tubes).
Complementary Certifications:
ASME SA210: ASME Boiler and Pressure Vessel Code compliance for critical applications.
EN 10216-2: European standard equivalent for pressure purposes.
ISO 9329-2: International specification for seamless steel tubes.
Dimensional Range:
OD: 12.7 mm (0.5") to 114.3 mm (4.5").
Wall Thickness: 1.65 mm (0.065") to 12.7 mm (0.5").
Certifications:
Mill Test Certificates (MTC) with traceable heat numbers.
NACE MR0175 compliance for sour service environments (optional).
Customization:
Cut-to-length, threaded ends, or special coatings (e.g., ceramic coatings for extreme temperatures).