| Customization: | Available |
|---|---|
| After-sales Service: | Supplied |
| Warranty: | 30years |
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Corrugated tubes are cylindrical systems characterized by their wavy or ridged surface, which enhances their performance in heat exchange applications. The corrugations boom the surface location available for heat transfer, promoting better thermal efficiency than smooth tubes. These tubes can manage diverse fluid sorts, consisting of gases and beverages, and are usually utilized in industries along with chemical processing, HVAC, and refrigeration.
The design of corrugated tubes also encourages turbulent drift, which improves blending and reduces thermal resistance. This leads to greater effective heat trade, making them appropriate for excessive-viscosity fluids. Additionally, their structural integrity lets them face excessive pressures and temperatures.
Corrugated tubes are to be had in diverse materials, together with stainless steel, copper, and plastics, imparting versatility for special programs. Overall, their particular design and performance make corrugated tubes a famous preference in many industrial procedures in which powerful heat transfer is important.
Why Corrugated Tubes Are Better to Use in Heat Exchangers ?
| Reason | Why Use in Heat Exchangers ? |
|---|---|
| Turbulent Flow | Encourages Faster Heat Transfer and Mixing. |
| Enhanced Heat Transfer | Efficiency is Improved With More Surface Area. |
| Compact Design | In Heat Exchanger Designs Saves Space. |
| Improved Flow Distribution | Optimizes Overall Performance by Maintaining Consistent Flow. |
| Reduced Fouling | Reduces the Chance of Fouling While Preserving Performance. |
| Versatility | Ideal for a Wide Range of Fluids and Conditions. |
| Higher Pressure Resistance | Enables Uses at Higher Pressures. |
| Easier Maintenance | Makes Maintenance and Cleaning Easier. |
Corrugated tube heat exchangers provide several advantages, including enhanced heat transfer performance due to their expanded surface vicinity and advanced turbulence, which promotes better mixing. Their compact design saves space, making them best for installations with limited room. Additionally, they can cope with high-pressure and excessive-temperature fluids, making sure sturdiness in annoying environments.
Corrugated tubes also are less difficult to clean than conventional heat exchangers, reducing renovation efforts. Their versatility allows for use in diverse industries, inclusive of chemical processing and HVAC, making them a dependable choice for powerful heat alternatives in diverse applications.
Advantages Of Corrugated Tube Heat Exchanger
What is a Corrugated Tube Heat Exchanger? How Does It Work?
A corrugated tube heat exchanger is a sort of heat exchanger that makes use of tubes with a corrugated (wavy) surface to facilitate heat transfer between fluids. The corrugations grow the surface area and promote turbulent go with the flow, improving thermal performance.
These heat exchangers are commonly used in diverse packages, which include HVAC systems, chemical processing, and refrigeration.
How Does Corrugated Tube Heat Exchanger Work ?
| Working Principle | How Process is Done ? |
|---|---|
| Fluid Inlet | Separate Inlets Allow for the Entry of Hot and Cold Fluids. |
| Heat Transfer | Heat Moves From the Heated Fluid to the Cooled Fluid. |
| Turbulent Flow | Corrugations Create Turbulence That Enhances Heat Transfer Efficiency. |
| Temperature Change | As the Cold Fluid Warms, the Hot Fluid Cools. |
| Outlet | One Outlet Releases Cooled Hot Fluid, While Another Releases Heated Cold Fluid. |
Cot tubes, additionally known as corrugated tubes, have a huge variety of applications across diverse industries. In the chemical processing sector, they are used for green heat trade because of their more suitable surface vicinity and turbulent flow characteristics. In HVAC structures, cot tubes facilitate effective temperature law in heating and cooling techniques.
They are also utilized in refrigeration structures to optimize heat transfer. Additionally, cot tubes find applications in food processing, pharmaceuticals, and power technology, wherein sturdiness and excessive thermal performance are vital. Their versatility and effectiveness make them a famous choice for dealing with heat in diverse environments.
Cot Tube Application
What is the Difference Between Plain Tube and Corrugated Tube?
| Value | Plain Tube | Corrugated Tube |
|---|---|---|
| Surface Area | Reduced Surface Area | Due to Corrugations Higher Surface Area |
| Heat Transfer Efficiency | Minimal Effectiveness | Due to Turbulence Enhanced Efficiency |
| Fluid Flow | Laminar flow | Encourages Turbulent Flow |
| Fouling Resistance | More Chances to Fouling | Lower Chance of Fouling |
| Design Compactness | Frequently Bigger and Bulkier | More Simpler Design |
| Applications | Basic Heat Exchangers | Utilized in Elevated Stress Thermal Situations |
| Pressure Resistance | Good | Improved Structural Durability Under High Pressure |
| Maintenance | Simpler to Maintain | Need to Use Specific Cleaning Techniques |
Tube Corrugated Dimensions
| NOMINAL DIA (IN.) | NOMINAL OD (IN.) | BRAIDS NUMBER | DYNAMIC MIN BEND RADIUS (IN.) |
MAX WORKING PRESSURE 70°F (PSIG) |
STATIC MINI. BEND RADIUS (IN.) |
WEIGHT PER FOOT (POUNDS) |
BURST PRESSURE 70 F (PSIG) |
|---|---|---|---|---|---|---|---|
| 3/8 | 0.682 | 1 | 3.94 | 1546 | 1.57 | 0.225 | 6186 |
| 0.634 | 0 | 156 | 0.132 | ||||
| 1/4 | 0.434 | 1 | 3.94 | 1955 | 1.18 | 0.121 | 7821 |
| 0.386 | 0 | 188 | 0.05 | ||||
| 3/4 | 1.154 | 1 | 6.3 | 960 | 2.17 | 0.438 | 3839 |
| 1.106 | 0 | 78 | 0.285 | ||||
| 1/2 | 0.812 | 1 | 5.51 | 1176 | 1.77 | 0.308 | 4693 |
| 0.764 | 0 | 94 | 0.168 | ||||
| 1 1/4 | 1.787 | 0 | 39 | 0.478 | |||
| 1.851 | 1 | 8.66 | 711 | 3.15 | 0.893 | 2844 | |
| 1 | 1.445 | 0 | 56 | 0.39 | |||
| 1.509 | 1 | 7.09 | 978 | 2.56 | 0.722 | 3911 | |
| 1 1/2 | 2.157 | 0 | 31 | 0.644 | |||
| 2.237 | 1 | 10.24 | 569 | 3.54 | 1.227 | 2275 | |
| 6 | 7.047 | 0 | 21 | 3.32 | |||
| 7.137 | 1 | 33.86 | 149 | 15.98 | 5.941 | 597 | |
| 2 1/2 | 3.189 | 0 | 21 | 0.941 | |||
| 3.279 | 1 | 14.96 | 402 | 6.5 | 2.117 | 1607 | |
| 2 | 2.709 | 0 | 23 | 0.84 | |||
| 2.789 | 1 | 12.99 | 551 | 4.33 | 1.613 | 2204 | |
| 4 | 4.764 | 0 | 14 | 1.626 | |||
| 4.854 | 1 | 22.05 | 238 | 11.02 | 3.272 | 953 | |
| 3 | 3.78 | 0 | 17 | 1.169 | |||
| 3.87 | 1 | 17.72 | 338 | 8.5 | 2.58 | 1351 | |
| 5 | 5.945 | 0 | 21 | 2.755 | |||
| 6.035 | 1 | 27.95 | 224 | 13.98 | 4.872 | 896 | |
| 8 | 9.094 | 0 | 17 | 3.998 | |||
| 9.184 | 1 | 41.73 | 192 | 18.98 | 9.307 | 768 |
The manufacturing procedure of corrugated tubes usually involves several key steps. First, raw substances, consisting of stainless steel or different metals, are sourced and prepared. The fabric is then formed right into a tube the usage of processes like extrusion or rolling.
Next, corrugation is created, frequently via specialized machinery that presses or molds the tube right into a wavy sample, improving its surface vicinity. Following this, the tubes undergo heat remedy and surface finishing to improve durability and resistance to corrosion.
Finally, quality checks ensure the tubes meet special standards earlier than they're reduced to length and packaged for cargo.
Corrugated Tube Manufacturing Process
| Manufacturing Step | Process |
|---|---|
| Material Selection | Select Appropriate Materials; Stainless Steel is a Common Choice. |
| Formation Of Tube | Use Rolling or Extrusion to Form the Base Tube. |
| Corrugation | Use Mechanical Ways to Apply Corrugation. |
| Annealing | To Increase the Tubes' Ductility, Heat-treat Them. |
| Surface Treatment | Apply Corrosion-resistant Treatment Methods. |
| Inspection | Verify Specifications Using Quality Control Procedures. |
| Cutting | Split Tubes to the Necessary Lengths. |
| Packaging | Prepare the Completed Tubes for Shipping. |
Material Of Corrugated Tubes
| Material | Properties | Applications |
|---|---|---|
| Copper | Superior Heat Conductivity | Refrigeration, HVAC systems |
| Stainless Steel | Robust and Resistant to Corrosion | Food industry, Chemical processing |
| Carbon Steel | Robust and Cost-effective | Power generation, Oil and gas |
| Aluminum | Lightweight and Reasonably Priced | General industrial, Automotive |
| Plastic | Lightweight and Resistant to Corrosion | Food processing, Water treatment |
| Titanium | Increased Resistance to Corrosion | Chemical plants, Marine applications |
Double Corrugated Tube Single Corrugated Tube Spiral Corrugated Tube
Smooth Wall Corrugated Tube Helical Corrugated Tube
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