| Customization: | Available |
|---|---|
| Standard: | ANSI, DIN, GB, JIS, GOST, BSW, BS |
| Type: | Forged/ Hot Press |
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Carbon Steel Flange ASTM A105
| Specifications | ASTM A105 / ASME SA105, A105N |
|---|---|
| ASME B16.5 Carbon Steel Flanges size range | 1/2" (15 NB) to 48" (1200NB) DN10~DN5000 |
| Carbon Steel Flanges Standards | ANSI/ASME B16.5, B16.47 Series A & B, B16.48, BS4504, BS 10, EN-1092, DIN, ANSI Flanges, ASME Flanges, BS Flanges, DIN Flanges, EN Flanges, GOST Flanges. |
| Carbon Steel Flanges Standard ANSI | Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS |
| Carbon Steel Flanges Standard DIN | 6Bar 10Bar 16Bar 25Bar 40Bar / PN6 PN10 PN16 PN25 PN40, PN64 |
| Carbon Steel Flanges Standard JIS | 5K, 10 K, 16 K 20 K, 30 K, 40 K, 63 K |
| Carbon Steel Flanges Standard UNI | 6Bar 10Bar 16Bar 25Bar 40Bar |
| Carbon Steel Flanges Standard EN | 6Bar 10Bar 16Bar 25Bar 40Bar |
| Main Types | Forged / Threaded / Screwed / Plate |
| Flange supporting material | Gasket, Ring Joint, Flange Bolts |
| Carbon Steel Pipe Flanges Test Certificates | EN 10204/3.1B Raw Materials Certificate 100% Radiography Test Report Third Party Inspection Report, etc |
| Most common types of Carbon Steel Flanges |
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| Production technique |
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| Connect Type/ Flange Face Type | Raised Face (RF), Ring Type Joint (RTJ), Flat Face (FF), Large Male-Female (LMF), Lap-Joint Face (LJF), Small Male-Female (SMF), Small Tongue, Large Tongue & Groove, , Groove |
ASTM A105 covers forged carbon steel flange and piping components for ambient and higher-temperature service in pressure systems. It also includes pipe fittings, valves and similar parts. The maximum weight manufactured forging part follows by this standard is 10000 bounds (4540kg). The larger forgings can according by the standard A 266/A266M. This specification do not covers tube sheets and hollow cylindrical forgings for pressure vessel shells .
Material required for flanges and flanged fittings commonly are:
Chemical Requirements ASTM A105
| Element | Carbon | Manganese | Phosphorus | Sulfur | Silicon | Copper | Nickel | Chromium | Molybdenum | Vanadium |
| Composition, % | 0.35 max | 0.60-1.05 | 0.035 max | 0.040 max | 0.10-0.35 | 0.40 max (1) | 0.40 max (1) | 0.30 max (1-2) | 0.12 max (1-2) | 0.08 max |
| (1) The sum of copper, nickel, chromium, molybdenum and vanadium shall not exceed 1.00%. (2) The sum of chromium and molybdenum shall not exceed 0.32%. For each reduction of 0.01% below the specified carbon maximum (0.35%), an increase of 0.06% manganese above the specified maximum (1.05%) will be permitted up to a maximum of 1.35%. | ||||||||||
The pressure-temperature rating is the maximum allowable working pressure (bar unit) of the material and grade used at the rated temperature (Celsius).
Whether flange joints are used at high or low temperatures, leakage due to external forces and moments generated by the connected piping or equipment should be considered. To prevent leakage, pipe flanges and flanged fittings should avoid the application of severe external loads and sharp thermal gradients.
Application at temperatures in the creep range will result in decreasing bolt loads as relaxation of flanges, bolts, and gaskets takes place. Flanged joints subjected to thermal gradients may likewise be subject to decreasing bolt loads. Decreased bolt loads diminish the capacity of the flanged joint to sustain loads effectively without leakage. At temperatures above 200°C (400°F) for Class 150 and above 400°C (750°F) for other class designations, flanged joints may develop leakage problems unless care is taken to avoid imposing severe external loads, severe thermal gradients, or both.
Some materials, especially some carbon steel materials, exhibit a significant decrease in ductility when used at low temperatures, and thus cannot withstand impact load, sudden stress changes, and high stress concentrations. Some regulations require an impact test even when the temperature is above -29 °C (−20°F).
No pressure test is required on the flange.
Flanged fitting should be tested for shell pressure.
Shell Pressure Test for Flanged Fittings
The shell pressure test for flanged fittings shall be at a pressure no less than 1.5 times the 38°C (100°F) pressure rating rounded off to the next higher 1 bar (25 psi) increment.
|
Flanged Fittings Size |
Duration, Sec |
|---|---|
|
NPS ≤ 2 |
60 |
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2 1/2 ≤ NPS ≤ 8 |
120 |
|
NPS ≥ 10 |
180 |
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