| Customization: | Available |
|---|---|
| Standard: | ANSI, DIN, GB, JIS, GOST, BSW, ISO |
| Type: | Alloy Steel Flange |
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| Material | Steel, Brass, Alloy, Copper |
| Application | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Aerospace/ Marine/Automotive/Medical Equipments |
| Pressure Rating: | Class 150-Class 2500 PN6-PN16 |
| Tolerance | +/-0.005~+/-0.01mm |
| Sample Production Time | Usually 5~10 Work Days |
ASTM A182 Flanges are forged steel flanges that conform to the ASTM A182/A182M standard, specifically designed for high-temperature and high-pressure applications. These flanges are used in various piping systems to connect pipes, valves, pumps, and other equipment, ensuring a secure and leak-proof joint.
ASTM A182/ASME SA182 covers flanges that are suitable for use with pressure-vessel, boiler, and other high-temperature and high-pressure applications. The flanges covered by this specification are available in various grades of alloy steel, including chromium-molybdenum steel (such as F11, F22, and F91), and austenitic stainless steel (such as F304, F316, and F321).
The ASTM A182 flanges are manufactured in compliance with the standards set by ASME B16.5, which specifies the dimensions, tolerances, materials, marking, and testing requirements for steel pipe flanges and flanged fittings. The Class 150 Flanges specified in ASTM A182/ASME SA182 are designed to withstand pressures up to 285 psi at temperatures ranging from -20°F to 100°F.
ASTM A182 flanges are forged or rolled pipe flanges made of alloy steel suitable for high-temperature and high-pressure applications. They are manufactured in compliance with ASME B16.5 and are available in various grades of alloy steel and austenitic stainless steel.
ASTM A182 standard specification is for forged and rolled alloy and stainless steel pipe flanges, fittings, valves and parts for high temperature service. Common grades of alloy steel is Grade F5, F9, F11, F22, stainless steel F304/L and F316/L.
Material required for flanges and flanged fittings commonly are:
| Equipment |
| 3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc |
| Processing |
| CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding |
| Our Advantages |
| 1)24 hours online service & Quickly Quote/Delivery. 2)100% QC quality inspection before delivery, and can provide quality inspection form. 3)10+ years of experience in the CNC machining area and have a senior design team to offer perfect modification suggestions |
| Quality Assurance |
| 100% Inspect Before Shipment, ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV |
| Serface Treatment |
| Aluminum parts:Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film, Brushing, Polishing Stainless Steel parts:Polishing, Passivating, Sandblasting, Laser engraving, Electrophoresis black, Oxide black Steel parts:Zinc Plating, Oxide black, Nickel Plating, Chrome Plating, Carburized, Heat treatment Brass parts:Nickel Plating, chrome plating, Electrophoresis black, Oxide black, Powder coated |
The pressure-temperature rating is the maximum allowable working pressure (bar unit) of the material and grade used at the rated temperature (Celsius).
Whether flange joints are used at high or low temperatures, leakage due to external forces and moments generated by the connected piping or equipment should be considered. To prevent leakage, pipe flanges and flanged fittings should avoid the application of severe external loads and sharp thermal gradients.
Application at temperatures in the creep range will result in decreasing bolt loads as relaxation of flanges, bolts, and gaskets takes place. Flanged joints subjected to thermal gradients may likewise be subject to decreasing bolt loads. Decreased bolt loads diminish the capacity of the flanged joint to sustain loads effectively without leakage. At temperatures above 200°C (400°F) for Class 150 and above 400°C (750°F) for other class designations, flanged joints may develop leakage problems unless care is taken to avoid imposing severe external loads, severe thermal gradients, or both.
Some materials, especially some carbon steel materials, exhibit a significant decrease in ductility when used at low temperatures, and thus cannot withstand impact load, sudden stress changes, and high stress concentrations. Some regulations require an impact test even when the temperature is above -29 °C (−20°F).
No pressure test is required on the flange.
Flanged fitting should be tested for shell pressure.
Shell Pressure Test for Flanged Fittings
The shell pressure test for flanged fittings shall be at a pressure no less than 1.5 times the 38°C (100°F) pressure rating rounded off to the next higher 1 bar (25 psi) increment.
|
Flanged Fittings Size |
Duration, Sec |
|---|---|
|
NPS ≤ 2 |
60 |
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2 1/2 ≤ NPS ≤ 8 |
120 |
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NPS ≥ 10 |
180 |
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