Customization: | Available |
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Application: | Cast Iron, Chemical Processing, Construction, Oil and Gas, Water Supply, Building Material |
Pipe Diameter: | 1/8"-5" |
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Primary Components:
Carbon (C): 0.30% max (balanced for weldability and strength).
Manganese (Mn): 0.60-1.35% (enhances toughness and hardenability).
Silicon (Si): 0.10-0.50% (improves deoxidation and strength).
Phosphorus (P) & Sulfur (S): ≤0.05% each (controlled for enhanced ductility).
Mechanical Properties:
Property | Value |
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Tensile Strength | ≥415 MPa (60,200 psi) |
Yield Strength | ≥240 MPa (34,800 psi) |
Elongation | ≥25% (in 50mm gauge length) |
Hardness | ≤170 HB (Brinell) |
High Weldability: Optimized carbon equivalent (CE) ensures crack-free welding with common methods (SMAW, GMAW, SAW).
Structural Integrity: Uniform wall thickness and controlled seam quality for reliable load-bearing performance.
Versatility: Suitable for both low-temperature and moderate-high temperature applications (up to 400°C).
Cost-Efficiency: Combines affordability with performance for general-purpose industrial use.
Welding Method: Electric Resistance Welding (ERW) or Submerged Arc Welding (SAW), followed by heat treatment (normalizing or stress-relieving).
Surface Finish:
Black (Ungalvanized): For indoor or corrosion-protected environments.
Hot-Dip Galvanized (Optional): Zinc coating (≥610 g/m²) for outdoor/rust-prone applications.
Testing & Quality Control:
Hydrostatic Testing: Ensures leak-proof performance under pressure.
Eddy Current Testing (ECT): Detects surface and subsurface defects in weld seams.
Chemical Analysis: Verified via spectrographic testing.
Construction: Structural frameworks, scaffolding, and support columns.
Mechanical Systems: Conveyor rollers, hydraulic cylinders, and machinery guards.
Energy Infrastructure: Ducting for power plants, heat exchanger shells.
Transportation: Trailer chassis, rail components.
Primary Standard: ASTM A498 (Standard Specification for Welded Carbon Steel Tubes).
Complementary Standards:
ASTM A53 (General-purpose welded steel pipe).
ASME SA498 (Equivalent ASME certification for pressure applications).
ISO 630 (Structural steel quality guidelines).
Dimensional Flexibility: Available in sizes from 1/2" to 24" OD, with wall thicknesses up to 12.7mm (0.5").
Certifications:
Mill Test Certificates (MTC) with traceability to ASTM A498.
Compliance with ISO 9001 for quality management.
Customization:
Cut-to-length, threaded ends, or flanged connections.
Galvanized, painted, or coated surfaces per project requirements.
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